Written by: Emily Joswiak • August 27, 2020• Business

The Most Common Problems With Forklifts

Understanding the most common problems with forklifts and how to troubleshoot them is an important part of safely and efficiently operating one throughout the workplace. This guide will introduce you to these common forklift problems and some effective methods for dealing with them. That way, when a problem occurs, you’ll be able to work through it and find a solution sooner rather than later.

Refusal To Start

This is a common forklift issue, but the resolutions are relatively easy. If your forklift won’t start, the first place you should look at is the fuel tank. If your forklift is out of fuel, simply fill it up and get back to business. If you run into problems with insufficient fuel levels again, investigate for any leaks. Another issue could be low coolant levels causing your engine to overheat.

That being said, it could instead be an issue with the electric battery if that’s the type of forklift you’re using. In this case, inspect the battery for any corrosion buildup or insufficient electrolyte levels. Cleaning and watering are just as essential to taking care of forklift batteries as correctly charging them and keeping an eye on extreme temperatures. This means that if a responsible operator is at the helm, corrosion buildup or low electrolyte levels shouldn’t be a problem. If your fluid levels are fine, and there is no corrosion on the battery, but you are still experiencing issues, seek out professional help to determine what’s going wrong.

Mast Malfunctions

Other common problems with forklifts are mast malfunctions, which are frustrating, but the solutions are simple. When the mast is malfunctioning, it will manifest in either erratic or slow lifting/lowering movements, or a complete inability to lift/lower. If you’re experiencing this issue, check the hydraulic fluid levels. Forklifts use hydraulics to control the mast movement, so if you’re running into issues, the hydraulic fluid levels are most likely the culprit.

To be certain of the cause, just like with the last step, make sure to keep an eye out for any signs of leaking. If the issues extend beyond the necessity for some hydraulic fuel, it could point to a clog in the hydraulic system itself.

Steering Problems

If you attempt to drive your forklift and the steering isn’t working properly, step out and assess the issue. It is an important part of every OHSA certified forklift training program to understand what could be going wrong as you operate the machinery, after all, so you should make use of that knowledge. The two most likely reasons for this are insufficient steering fluid transmission levels and worn-out gears. If the issue is with the steering fluid transmission, you can fill it back up, and it should be ready to go. However, you’ll need the help of a trained professional if the problem points to the gears becoming too worn. Another possible cause of your steering problems is a misaligned tire, so if the fluid level isn’t the issue, make sure to inspect the tires before assuming it’s a worn gear problem.

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