Written by: Emily Joswiak • October 21, 2021• Business Safety

Most Common Mistakes Made by Heavy Equipment Operators

The job of an equipment operator requires evolving knowledge. Learn about the most common mistakes made by heavy equipment operators for preventable mishaps.

Heavy equipment operators understand precautions set in place for machine health. Of course, using best handling practices is fundamental, but sometimes operators do things they’re not aware of. Read about the most common mistakes made by heavy equipment operators for more information.

Shutting the Machine Down Too Quickly

When equipment operators quickly shut down machines, it leads to engine damage and turbocharger failure. In addition, the cost of repair for both equipment parts is very expensive. When operators finish using a machine, they should let the engine idle for a couple of minutes. After this, they can switch it off.

Using the Brakes Too Often

Many heavy equipment operators have a habit of resting their feet on the brake pedal. This is called “riding the brakes,” meaning operators will consistently press lightly on the brakes. However, the operator must work harder to maintain an even speed. The brakes also wear faster due to the unnecessary use. Hearing unusual noises is one way operators can detect final drive problems, as well as brake issues. If operators continue to ride the brakes, then frequent brake replacements will need to happen.

Going Forward and in Reverse at High Speeds

Over time, shifting travel direction at high speeds will lead to driveline failure. The large cost of transmission replacement is something all heavy equipment operators should think about before heavily shifting gears. You can combat frequent transmission replacements by bringing the machine to a complete stop before shifting gears.

Overusing Wheel Drive Combinations

Depending on the equipment and terrain, the wheel drive combinations vary. Many operators choose a 6×6 wheel drive combination on rugged terrain because it has excellent control. However, in less difficult areas, the wheel combination should change. Using a 6×6 wheel drive on flat terrain wastes fuel. It also causes wear and tear to the tires.

Activating the Wrong Excavator Mode

Some equipment operators think using the highest excavator mode will achieve high productivity. However, operators can achieve high levels of productivity by using the lower work mode. It burns half the fuel and offers more durability.

Heavy equipment operators know the process of working with their machines. However, mistakes can happen. If you’re in the industrial industry or use heavy machinery, always look out for the most common mistakes made by heavy equipment operators.

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Last modified: October 22, 2021